Industrial IoT Solutions

In a world that is moving towards 2 billion connected devices (in 2020), Czario implements the best-in-class solutions to reap the benefits of IoT in manufacturing.

Ranging from manufacturing units to water treatment plants, our IIoT experts have acquired deep understanding of how industrial ecosystems function and can utilize IoT beneficially. We are aware of industrial IT projects’ pitfalls and know how to thwart/mitigate them.

With vast experience in IoT, we design and implement end-to-end IIoT solutions to help businesses minimize and manage waste, reduce manufacturing cycle time, lower operating cost, improve production quality, and gain higher visibility into the manufacturing supply chain.

Here’s what we do to Transform Every Aspect of Production

By advocating the greater benefits of industry 4.0, our experts help you migrate to the latest system set up by seamlessly helping you transform every segment of the supply and production chain with the following solutions for:

Monitoring equipment utilization

We help enterprises drive efficiencies and increase productivity by providing precise visibility into the performance of each industrial machinery. With utilization monitoring solutions, you get instant access to detailed equipment utilization metrics, including TEEP, OEE, OTIF, and more.

Predictive maintenance and condition monitoring

We support you in achieving a seamless and agile production process. With predictive maintenance solutions, you can monitor the condition of industrial equipment, forecast potential failures and schedule service maintenance before actual disruptions disturb your processes.

Production quality control based on condition monitoring

We assist businesses in maintaining high quality when it comes to producing goods. Our quality control solutions detect deviations in equipment quality and performance, which may affect the quality of the final product, and timely inform technicians of potential deteriorations.

Inventory management

We help our customers optimize warehouse management, improve the distribution of inventory items on the shop floor, reduce search times and bring down inventory carrying costs. Czario’s inventory management solutions that display real-time updates about the status, location and movements of inventory items, provide detailed analytics and reliable forecasting.

Industrial asset management

We develop asset management solutions that help achieve a greater level of asset visibility by providing users with real-time insights into the location, status and movement of industrial assets (inbound and outbound). With smart solutions, businesses free up hours of working time required for manual asset tracking and reporting and optimize asset utilization.

Connected supply chain management

Our team is ready to help you mitigate supply chain uncertainty and gain greater visibility into the supply chain processes. With the solutions driven by the Industrial Internet of Things, you can monitor the delivery of raw materials from suppliers, the distribution of inventory items across multiple hubs, the condition of goods in transit, and the delivery of finished products to distribution centers and end customers.

Monitoring safety

Our endorsed safety monitoring solutions help you improve employee safety at each level. With wearable sensors, workers’ locations and health conditions, e.g. heart rate, skin temperature, etc., are tracked and reported in real time.

Industrial smart, connected products

We assist manufacturers in creating best-in-class, smart, connected products and take on the “smart” component of the technology stack (product data storage, data analytics, cloud applications, security tools, integration with external information sources and enterprise management systems, etc.), as well as ensure seamless network communication to support connectivity.

We Cater to Multiple Industries

We do not follow rigid implementation patterns and tailor our solutions to the needs of a particular industry. We deliver solutions for various industries, including:

  •   Discrete manufacturing
  •   Process manufacturing
  •   Oil & Gas
  •   Electric power
  •   Railways

Our Solutions Make Smart Manufacturing a Reality

Czario’s IIoT solutions enable remote monitoring, control, notification and automation of the industrial processes and bring:

  •   Higher operational efficiency
  •   Optimized asset management
  •   Efficient loss management
  •   Better customer service
  •   End-to-end visibility into the supply and production chains

We Help Mitigate the Acute Challenges in Manufacturing

We understand that something as impactful as Industry 4.0 comes with many challenges. Our vast experience and domain knowledge helps us proactively address them promptly.

  •   Legacy equipment should be seamlessly connected to a single IIoT solution. We leverage our vast experience to ensure free data transmission between the cloud part of an IIoT solution and different types of industrial equipment, including non-computerized machines, CNCs, machining centers and robots.
  •   The value of an IIoT solution that functions across separate silos and is not integrated into the factory ecosystem is questionable. To avoid that, we ensure smooth integration of an IIoT solution with both enterprise solutions (ERP, MES, SCM, etc.) and floor (SCADA) management systems.
  •   Since businesses are primarily affected by their ROI, fast pay off must be guaranteed. We thus enable the development of a simple solution architecture and then expand it both vertically and horizontally on need basis.

Our Technology Stack

Cloud applications

Our Java and .NET software engineers apply their skills in cloud applications design and development, cloud infrastructure administration, private and hybrid cloud integration to deliver exceptional solutions. Our team provides integration, maintenance and security on various cloud computing platforms, including Amazon Web Services and Microsoft Azure.

Tracking

Our team has extensive experience in developing reliable RFID systems. We know how to avoid tag- and reader collisions and enable data transmission through the majority of industrial materials, including metals and liquids.

Web and mobile user applications

We offer full-cycle development services to create web and mobile applications for easy access to IIoT insights and convenient control over industrial processes. To ensure that, we deliver effective and up-to-date web applications, based on:

  •   HTML, CSS, JavaScript (Angular, React, Backbone, Meteor, etc.)
  •   .NET, Java, Python, PHP
  •   Pimcore, WordPress

For even greater flexibility, we provide native (iOS, Android, Windows Phone) and cross-platform (Cordova, Xamarin, React Native) mobile applications.

Want to leverage your production unit’s performance with solutions that deliver time-sensitive and reliable results? Call our team of IIoT experts today for a quick product walkthrough and free consultation.